Solid Printing Customizable Membrane Switch Factory For Industrial Electronical Device

 
Solid Printing Customizable Membrane Switch Factory For Industrial Electronical Device

Components of a Membrane Switch

1. Graphic Overlay: This is the top layer that displays symbols, text, and colors, often printed using durable inks.
2. Spacer Layer: This layer separates the graphic overlay from the circuit layer, allowing for a tactile response when the switch is pressed.
3. Circuit Layer: Typically made from a flexible material, this layer contains conductive traces that connect the switches to the electronic device.

Manufacturing Process

1. Design: Using CAD software, engineers design the layout, including graphics and switch placement.
2. Printing: The graphic overlay is printed using techniques like silk screening or digital printing.
3. Layer Assembly: The layers are assembled, often using adhesive materials, to ensure durability and functionality.
4. Testing: Finished products undergo rigorous testing for functionality, durability, and environmental resistance.

Applications

• Consumer Electronics: Used in devices like microwaves, washing machines, and remote controls.
• Medical Equipment: Employed in diagnostic machines and health monitoring devices.
• Industrial Controls: Found in machinery and control panels in various industries.

 
Stickers spec :
 

Material

• Common materials include vinyl, polyester, polyimide (Kapton), and polyethylene terephthalate (PET) films.
• The material needs to be durable, chemical/solvent resistant, and able to withstand temperature extremes.

Adhesive

• Pressure-sensitive adhesives like acrylic or rubber-based are common.
• The adhesive must have strong bonding strength to adhere securely to various surfaces.
• It should also resist peeling, lifting, and degradation over time.

Thickness

• Typical sticker thicknesses range from 2-10 mils (0.002" to 0.010").
• Thicker stickers are more durable but may impact conformability to uneven surfaces.

Size & Shape

• Industrial stickers come in a wide range of standard and custom sizes.
• Common shapes include rectangles, squares, circles, ovals, and die-cut custom shapes.
• Size is selected based on the specific application needs.

Print Quality & Durability

• High-resolution printing with UV-resistant inks is important for sharp, long-lasting graphics.
• Printed elements like text, barcodes, and logos must be legible even after extended use.

 
 
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FAQ:
Q1. What information will I have to provide for price?
A:To offer the exact price, we hope customers could inform us the material, specification as thickness, size, with adhesive or not, how many colors for printings, contact details, quantity required, Size and Shape with artwork files.
 
Q2. What is your terms of payment?
A:T/T 50% as deposit, and 50% before delivery. We'll show you the photos of the products and packages before you pay the balance.
 
Q3. How about your delivery time?
A: After the engineering drawing is confirmed, the sample will be completed in 5 days, and after the sample is confirmed, the mass goods will be completed in 10 days.The specific delivery time depends on the items and the quantity of your order.
 
Q4. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
 
Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
 
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
 
Q7: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.