Screen Printing Custom Membrane Switch Panel With Transparent Window Display

Screen Printing Custom Membrane Switch Panel With Transparent Window Display

Steps to Create a Custom Membrane Switch Panel

1. Define Specifications:

   • Determine the size, shape, and layout of the panel.
   • Specify the number of switches, LEDs, and additional features (like graphics or labels).

2. Design the Layout:

   • Use design software (like Adobe Illustrator or specialized PCB design software) to create the graphical layout.
   • Consider the spacing, dimensions, and tactile feedback for each switch.

3. Select Materials:

   • Choose materials for the panel, such as polyester or polycarbonate for durability.
   • Decide on the adhesive backing, which is crucial for mounting.

4. Create Prototypes:

   • Fabricate a prototype to test the design and functionality.
   • Make adjustments based on usability and feedback.

5. Production:

   • Once finalized, move to mass production with a manufacturer specializing in membrane switches.
   • Ensure quality control checks are in place.

6. Integration:

   • Integrate the membrane switch panel into your device.
   • Test the functionality and ensure it meets your requirements.

Key Considerations

• Tactile Feedback: Decide if you want tactile switches or flat membrane switches.
• Environmental Resistance: Consider if the panel needs to be waterproof or resistant to chemicals.
• Printing Technology: Choose between screen printing, digital printing, or other methods for graphics.

 
 Specification:

1)Material (for front or face overlay)

Polyester:

1.Highly versatile for embossing

2.Highly resistant to chemicals

3.Better durability

4.For internal and external use, UV resistance

Polycarbonate:

1.Different surface(Glossy, Matt) and thickness(From 0.12mm~2mm)

2. cost-effective in price

3.For internal and external use

2) Embossing

Rim embossing/pillow embossing/dimple embossing

Graphic overlays can be embossed in order to insert domes/LED, leave space for mechanical keys/LED and provide tactile indications and better tactile feeling.

3)Windows(for display function)

1. print different colors windows, As transparent grey/Red/green window for display

2. Clear/Transparent window for LCD display

2. Matt/semi-transparent window for LED

4)Keys/buttons

Tactile keys---with metal dome or poly dome

Non-tactile--silver printing dots with flat key

5) Embeded LEDs

Small, brilliant lights only about 0.02’’ in height. Avaliable in several vibrant colors.

LED colors: white, yellow, orange, green, red, or double colors LED.

6)Cable

It is an extension of the printed circuit and is used to communicate with your device.

7)Types of connector

1.Zero insertion force (ZIF) connector; 2.Female connector; 3.male connector

8) EMI / RFI / ESD Shielding

use an aluminum foil shielding / a clear ITO electrical conductive polyester

9)Adhesive

mostly used are 3M-double-side glue

10)Backplate-

in aluminum, polycarbonate, acrylic, PCB

Product index:

Operating voltage: 35V DC

Operating current: 100mA 1W

Contact resistance: < 100 Ohms

Open circuit resistance: ≥ 10MΩ at 100V

Operating temperature: Flat/Metal dome:-20°c to +80°c

Storage temperature: Flat/Metal dome:-40°cto +80°c

Life expectancy Flat type≥5,000,000 times Tactile type≥1,000,000 times

Switch stroke: 0.1 to 0.6mm

Contact bounce: 5 to 30ms

Actuation force tolerance: +/- 20 to 45g

Tactile ratio: FC > 40%

Operating humidity: up to 95% RH

Female, male connector, solder pins and heat seal connectors are available

 
 
 
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About ShenZhen TaiDa Menbrane switch CO.,LTD
 
Taida are an OEM professional specializing in designing and manufacturing membrane switch ,graphic overlay and adhesive sticker/labels with with more than 15 years experience in Shenzhen of China which are widely used in industrial,electronics,household appliance,medical equipments.we have more than 500 different customers .and most of our customer come from USA ,EU ,UK ,middle east and other famous country of world wide.Taida can supply different kinds of Membrane switch based on each client's request .
 
Factory Strength:

Factory Area: Over 2000 Square meters
Employee :＞ 70
 
R＆D
Continued quality improvement ,professional Tech support and latest design
From our R＆D department for customers’ demand or samples
 
Manufacturing
Strong productivity and unified producing process to ensure the fastest delivery time.
 
QC/QA
20% Employee are QC/QA workers ,quality Guaranteed
 
Dispatch Department
Power dispatch ability to ensure shipping accuracy and speed