Industrial Control Panel And Equipment Graphic Overlay High Impact Resistance Polycarbonate Front Panel

Industrial Control Panel And Equipment Graphic Overlay High Impact Resistance Polycarbonate Front Panel

Polycarbonate front panels with graphic overlays are frequently used on industrial control panels and equipment due to their high impact resistance and other beneficial properties [1][2].

Here's why polycarbonate is a good choice for this application:

• Durability: Polycarbonate is a strong thermoplastic with excellent impact resistance, even in low temperatures [1]. This ensures the front panel can withstand harsh conditions and heavy use in industrial environments [2][3].
• Protection: Graphic overlays are often printed on the subsurface of the polycarbonate, which shields the image from abrasion, wear, chemicals, moisture, and UV damage [1][4].
• Design Flexibility: Polycarbonate can be easily cut and shaped to fit specific control panel designs. It can also accommodate features like cut-outs for controls, LED windows, and embossed buttons [5][6].
• Resistance: Polycarbonate offers good resistance to a wide range of chemicals, including diluted acids, oxidizing/reducing agents, and alcohols [1].
• Stability: Polycarbonate maintains its size and shape over time, even under harsh conditions, which is important for control panels with internal cut-outs or those fitted to enclosures [1].
• Customization: Polycarbonate graphic overlays can be customized with various finishes (matte or glossy) and textures to meet specific aesthetic and functional requirements [2][3].
• Weight Savings: Polycarbonate is lighter than metal, which can reduce the overall weight of the control panel [7].

Here are some examples of common Lexan polycarbonate products used for industrial overlay and enclosure designs:

1. Lexan FMR (Flame Mitigating Resin) Sheets

• Formulated with flame-retardant additives to meet stringent fire safety standards
• Often used for control panel faceplates, switch plates, and equipment housings
• Available in clear, tinted, and opaque color options

2. Lexan EXL Impact-Modified Sheets

• Engineered for superior impact resistance and toughness
• Ideal for overlays, bezels, and enclosures that need to withstand abuse
• Maintains optical clarity and dimensional stability under impact

3. Lexan HPS (High Performance Sheet)

• Offers excellent chemical, temperature, and UV resistance
• Used for outdoor equipment, harsh environment enclosures
• Can be metallized or coated for specialized surface finishes

4. The typical thickness range for polycarbonate front panes used in industrial control panels can vary, but generally falls within the following ranges:

   Standard Thickness:
   1.5 mm to 3.0 mm
   This is the most common thickness range for basic polycarbonate front panes. This thickness provides a good balance of durability, optical clarity, and cost-effectiveness.

   Thicker Panels:
   4.0 mm to 6.0 mm
   Thicker polycarbonate panels may be used in applications that require enhanced physical protection or larger panel sizes. The increased thickness adds more impact resistance and rigidity to the front pane.

   Specialized Thicknesses:
   0.75 mm to 1.25 mm
   8.0 mm to 12.0 mm

 
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